Guide to Naval Aluminum: History, Features and Manufacturing

In this article, we will delve into:

• The use of aluminum in the naval sector
• The best aluminum alloys for the naval industry
• Why is aluminum better than steel?
• The naval aluminum manufactured by Profall
• Custom aluminum profiles for the marine industry: the Profall experience
   

The use of aluminum in the naval sector

Aluminum has a long history but its use in the naval sector is more recent than the age of this metal. Let’s briefly walk through it:

• 1800 – The first use of aluminum in the naval field is attested towards the end of this century when this metal started being employed to manufacture internal parts and components for different types of ships.

Nevertheless, at the time aluminum was not manufactured as it is today. This meant that its quality was inferior compared to today’s quality. In fact, it was not as effectively corrosion-resistant as now.

• 1900 – The actual development of naval aluminum started at the beginning of this century. The reduced weight of this material was retaken into account, which makes it perfect to build light and fast ships – without neglecting their stability.

Also, throughout this century its production was refined, thus improving the protection from corrosion.

• 2000 – In the past decades, aluminum became an increasingly important material used to build cruise ships, yachts, military ships, and light boats. This is due to new technologies employed in its production, which allow obtaining aluminum alloys with different technical and mechanical features.

In the naval industry, the different aluminum alloys find widespread and diversified use, which proves the outstanding versatility of this metal.
 

The best aluminum alloys for the naval industry

As we mentioned earlier, there are different aluminum alloys that are suitable for the naval sector to build civil and military ships. These must respect specific quality standards, among which yield strength and corrosion resistance are included.

Notably, two types of alloys must be considered:

• Naval aluminum of the 5000 series – such as the 5083 and 5456 alloys – which offers resistance to corrosion and thermal stress
• Naval aluminum of the 6000 series – such as the 6061 and 6082 alloys – which is particularly compatible with treatments like welding and anodizing

Also, lightness is an innate quality of these alloys and brings numerous advantages: not only it increases the speed of the ship but also reduces fuel consumption and consequently guarantees overall savings on costs.
 

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Why is aluminum better than steel?

Through the years, aluminum has increasingly replaced steel in the naval sector – if possible – thanks to the advantages it brings. We have talked about lightness and corrosion resistance – that steel doesn’t guarantee at the same level – but are there any other reasons why aluminum is the metal of choice?

• Its versatility, which makes it perfect to build high-speed boats and allows aluminum to be combined and treated with different materials, also using innovative technologies.

• Its fire resistance, since – unlike steel – heat doesn’t compromise the innate strength and properties of aluminum.

• Its eco-friendliness, because aluminum is a material with reduced environmental impact. Also, once its life cycle is completed, it can be recycled.

• Its cost, because aluminum is much less expensive than steel, and it makes it the best choice for the naval industry.

Thus, the combination of lightness, resistance, sustainability, versatility, and cost-effectiveness makes aluminum an excellent choice as naval metal.
 

The aluminum extrusions manufactured by Profall

Profilati Alluminio is an Italian company that manufactures naval aluminum extrusions and much more. The industrial sectors where our products are positioned are countless, and that’s thanks to the know-how we gained and which allows us to meet the most diversified needs of our customers.

In our catalog, you will find two types of profiles:

• standard profiles, which are extrusions with simple shapes, sizes, and dimensional tolerances

• special profiles, which are extrusions with more specific shapes, sizes, and dimensional tolerances
   

If the naval aluminum you’re looking for is not present in our catalog, you don’t have to worry about anything. Our engineering team is able to customize any profile and design it with every characteristic you need.

You can send us the technical drawing of the naval aluminum profile you’re looking for and, after the feasibility analysis and prototyping steps, we will proceed to the pre-series production of the piece and its delivery in 2 working weeks – everywhere in the world.

We offer a complete and unique service that is hard to find elsewhere on the market!
 

Configure your custom aluminum profile now and get a solution designed around your needs.

Custom aluminum profiles for the marine industry: the Profall experience

When it comes to marine-grade aluminum, the difference lies not only in the material itself, but in the ability to transform it into reliable, high-performance technical solutions.

Profall offers advanced expertise in the design and production of custom aluminum profiles, developed to meet even the most complex requirements of the marine and naval sectors. Thanks to well-established know-how and a highly specialized production process, we manufacture extrusions with complex geometries, extremely tight tolerances, and technical features optimized for marine environments.

Our approach always starts with listening: we analyze application specifications, assess technical feasibility, and collaborate with the client to identify the most efficient solution. This allows us to provide not just a product, but true engineering support throughout the entire project.

With production largely focused on special profiles and strong flexibility in batch management, we are the ideal partner for those seeking reliability, innovation, and customization in the world of aluminum.

Choose to rely on aluminum experts.

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